目录

  • 1 Lesson 1
    • 1.1 Ch1 Basic mechanics
  • 2 Lesson 2
    • 2.1 Ch2 Working cycle and airflow
  • 3 Lesson 3
    • 3.1 Ch20 Thrust distribution
  • 4 Lesson4
    • 4.1 Ch21 Performance
  • 5 Lesson5
    • 5.1 Ch3 Compressors
  • 6 Lesson6
    • 6.1 Ch13 Ice protection
    • 6.2 Ch14 Fire protection
  • 7 Lesson7
    • 7.1 Ch19 Noise suppression
  • 8 Lesson8
    • 8.1 Ch5 Turbines
    • 8.2 Ch9 Internal air system
  • 9 Lesson9
    • 9.1 Ch12 Controls and instrumentation
    • 9.2 Ch22 Manufacture
  • 10 Lesson10
    • 10.1 Ch4 Combustion chambers
    • 10.2 Ch11 Starting and ignition
  • 11 Lesson11
    • 11.1 Ch16 Afterburning
    • 11.2 Ch17 Water injection
  • 12 Lesson12
    • 12.1 Ch6 Exhaust system
    • 12.2 Ch15 Thrust reversal
  • 13 Lesson13
    • 13.1 Ch18 Vertical/Short take-off and landing
  • 14 Lesson14
    • 14.1 Ch8 Lubrication
    • 14.2 Ch10 Fuel system
  • 15 Lesson15
    • 15.1 Ch7 Accessory drives
    • 15.2 Ch23 Power plant installation
  • 16 Lesson16
    • 16.1 Ch24 Maintenance
    • 16.2 Ch25 Overhaul
Ch22 Manufacture

New words

        Liaison联络

        Specification规范

        Integrity完整、完好

        Elaborate复杂的、详尽的

        Rigtest 台架实验

        Tensile拉伸

        Cobalt

        Forge 锻造

        Cast 铸造

        Fabrication制作、装配

        Tungsteninert gas welding 钨极惰性气体保护焊

        Resistancewelding 电阻焊

        Electronbeam welding 电子束焊

        Hightemperature brazing 高温钎焊

        Furnace熔炉

        Grinding

        Turning 

        Drilling

        Boring

        Broaching拉削

        Electro-discharge电火花

        Electro-chemical电化学

        Laserhole drilling 激光钻孔

        Chemicalsize reduction 化学铣

        Coldspoiler 冷扰流片

        Locationring 定位环

        Compositematerial 复合材料

        Heattreatment 热处理

        Electro-plating电镀

        Chromatesealing 铬酸盐密封

        Anodize阳极氧化

        Corrosion腐蚀

        Abrasiveblasting 磨料喷砂

        Polishing抛光

        Plasmaspraying 等离子喷涂

        Electrolyticetching  电解腐蚀

        Metallurgical冶金

        Barreling研磨

        Burr 毛刺

        Flange安装边

        Dowel 销钉

        Curviccoupling 圆弧端齿联轴器

        Hurthcoupling 赫斯联轴器

        Concentricity同心度

        Advent到来

        Implement实施

        Strategy战略、统筹

        Computernumerical controlled 计算机数控

        Laserhardfacing 激光表面硬化

        Palletize托盘化

        Tolerance公差

        Computeraided design 计算机辅助设计

        Computeraided manufacture 计算机辅助制造

        Sequence顺序

        Commensurate相称的

        Magnesiumalloy 镁合金

        Mountingfeature 安装节

        Ultrasonicinspection 超声波检测

        Magneticinspection 磁力检测

        Penetrantinspection 渗透检测

        Die 模具 

        Necessitate迫使、必要的

        Creep-resistingsteel 抗蠕变钢

        Cleanliness清洁

        Alleviate缓解

        Radiological放射性

        Microscopic微观的

        Lostwax technique 失腊法

        Directionallysolidified 定向凝固

        Singlecrystal turbine blade 单晶涡轮叶片

        Equi-axed等轴

        Unparalleled无与伦比的

        Grainboundary 晶界

        Mould 模具

        Socket插入

        Bayonet卡口

        Chillplate 激冷盘

        Sprue 铸口

        Orientate定向

        Widechord fan blade 宽弦风扇叶片

        Panel 面板

        Milling铣削

        Spotwelding 电焊

        Distortion扭曲

        Shrinkage收缩率

        Polarity极性

        Electrode电极

        Negativepole 负极

        Argon 氩气

        Weldingtorch nozzle 焊炬喷口

        Gaslens 气体保护镜

        Thoriate镀钍

        Optical光学

        Homogeneously均匀地

        Stubshaft 轴颈

        Manipulation操纵

        Electrolyticgrinding 电解磨削

        Metallicions 金属离子

        Faraday’slaw of electrolysis 法拉第的电解定律

        Conductive导电的

        By-product副产品

        Inhibit抑制

        Stemdrilling 深孔

        Capillarydrilling 微孔

        Insulate绝缘

        Nitricacid 硝酸

        Platinum铂、白金

        Erosion腐蚀

        Vaporize蒸发

        Torn 撕裂

        Fragment碎片

        Paraffinoil 石蜡油

        Quench抑制、淬火

        Auxiliarypower unit 辅助动力装置

        Lay-up层叠

        Allotted分配

        Interval间隔

        Chipmachining 切削加工

Sentence

        2. Thefunctioning of this type of engine, with its high power-to-weight ratio,demands the highest possible performance from each component. Consistent withthis requirement, each component must be manufactured at the lowest possibleweight and cost and also provide mechanical integrity through a long servicelife. Consequently, the methods used during manufacture are diverse and areusually determined by the duties each component has to fulfil.

        9.Manufacturing is changing and will continue to change to meet the increasingdemands of aeroengine components for fuel efficiency, cost and weightreductions and being able to process the materials required to meet thesedemands.

        14.Each casing is manufactured from the lightest material commensurate with thestress and temperatures to which it is subjected in service. For example,magnesium alloy, composites and materials of sandwich construction are used forair intake casings, fan casings and low pressure compressor casings, sincethese are the coolest parts of the engine. Alloy steels are used for theturbine and nozzle casings where the temperatures are high and because thesecasings usually incorporate the engine rear mounting features. For casingssubjected to intermediate temperatures i.e. by-pass duct and combustion outercasings, aluminum alloys and titanium alloys are used.

        16.The high operating temperatures at which the turbine discs must operatenecessitates the use of nickel base alloys. The compressor discs at the rearend of the compressor are produced from creep- resisting steels, or even nickelbase alloys, because of the high temperatures to which they are subjected. Thecompressor discs at the front end of the compressor are produced from titanium.The higher strength of titanium at the moderate operating temperatures at thefront end of the compressor, together with its lower weight provides aconsiderable advantage over steel.

        24.Figure 22-4 illustrates automatic casting used in the production of equi-axed,directional solidified and single crystal turbine blades. The lost wax processis unparalleled in its ability to provide the highest standards of surfacefinish, repeatable accuracy and surface detail in a cast component. Theincreasing demands of the engine has manifested itself in the need to limitgrain boundaries and provide complex internal passages. The moulds used fordirectional solidified and single crystal castings differ from conventionalmoulds in that they are open at both ends, the base of a mould forms a socketedbayonet fitting into which a chill plate is located during casting. Metal isintroduced from the central sprue into the mould cavities via a ceramic filter.These and orientated seed crystals, if required, are assembled with thepatterns prior to investment. Extensive automation is possible to ensure thewax patterns are coated with the shell material consistently by using robots.The final casting can also have their rises removed using elastic cut-offwheels driven from robot arms, ref. fig. 22-5.

        31.The principle of the process is that when a current flows between theelectrodes immersed in a solution of salts, chemical reactions occur in whichmetallic ions are transported from one electrode to another (fig. 22-11).Faraday's law of electrolysis explains that the amount of chemical reaction producedby a current is proportional to the quantity of electricity passed.

        35.This process consists of tubes (cathode) produced from titanium and suitablyinsulated to ensure a reaction at the tip. A twenty per cent solution of nitricacid is fed under pressure onto the blade producing holes generally in theregion of 0.026 in. diameter. The process is more speedy in operation thanelectro-discharge machining and is capable of drilling holes up to a depth twohundred times the diameter of the tube in use.

        43.High power to weight ratio and low component costs are very importantconsiderations in the design of any aircraft gas turbine engine, but when thefunction of such an engine is to support a vertical take-off aircraft duringtransition, or as an auxiliary power unit, then the power to weight ratiobecomes extremely critical.

全文并回答以下问题:

       Whatis the main structure of an aero gas turbine engine?

       Whatoccasion is cold forged suitable for?

       Whatare the most common welding used in aero field?

       Whatare the advantages of electron beam welding?

       Whatare the advantages of sandwich construction?


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